ONESTONE CONSULTING S.L.

Improving cement plant performance with O&M contracts

Decreasing capacity utilization rates and financial constraints are reasons for the ongoing performance improvements of cement plants. However, when technical solutions are getting more complex and when operational know-how is limited, O&M contracts can be the solution. This article will look at this approach more closely.

1 Introduction

Cement plants differ in plant age, size, technology, automation, fuel supply, operational and maintenance requirements and other issues. Generally, more CapEx is spent on the latest technology (Figure 1), to reduce operational and maintenance costs. Sometimes it is very difficult to compare individual plants. Plants with several kiln lines (Figure 2), which use identical raw materials, can compare the efficiency of the individual kiln lines more effectively than an isolated plant with just one kiln line. The best performing plants often perform best in only one or two parameters,...

Related articles:

Issue 6/2016 THYSSENKRUPP INDUSTRIAL SOLUTIONS AG

thyssenkrupp to supply new cement clinker production line to HeidelbergCement

thyssenkrupp Industrial Solutions has received a contract from Heidelberg­Cement AG to supply a new cement clinker production line. ...

more
Issue 4/2022 ONESTONE CONSULTING LTD.

Retrospective: Cement industry development

The history of the cement industry is full of inventions and interesting facts. In this article we will look back at how industrial cement production began and how it developed to the industry known...

more
Issue 8/2023 VDZ TECHNOLOGY GGMBH | RUHR UNIVERSITY BOCHUM

Investigations on solid recovered fuel and clinker quality

Attempts to further increase the use of solid recovered fuels (SRF) at the main firing of a kiln plant may be limited quickly when the phenomenon of increased brown clinker color occurs. In this...

more
Issue 11/2012

New clinker plant and cement grinding facility

In Togo, HeidelbergCement is constructing a new 250 million US$ clinker plant with an annual capacity of 1.5 million t in the town of Tabligbo, some...

more
Issue 02/2025 ONESTONE CONSULTING LTD.

The future generation of cement kiln technology

The latest cement kiln technology comprises the preheating system, calciner, rotary kiln and grate cooler. State-of-the-art systems allow clinker capacities of 12000 tons per day (t/d) and more.

more