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Issue 06/2014 TRINIDAD CEMENT LIMITED

Better protection of the environment by mobile dust suppression

There are several steps in the cement manufacturing process that can create dust issues, including quarrying, combustion, milling and crushing. Many of these operations have some form of dust...

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Issue 06/2014 ULTRATECH

Substantial gain in cement mill output with minor investment – a case study

1 Introduction The manufacturing process of cement is a highly electrical energy intensive process. Size reduction in a plant consumes 55-65 % of the total electrical energy consumption accounting...

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Issue 06/2014 KHD Humboldt Wedag GmbH

Alternative fuels in the cement manufacturing process

1 Effects on the clinker manufacturing process The clinker manufacturing process offers ideal prerequisites for the safe combustion of alternative fuels. Due to the fact that the process involves high...

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Issue 06/2014 FLSMIDTH

HOTDISCTM – a perfect combustion device for coarser alternative fuels

The substitution of fossil fuels in cement production has increased significantly in the last decade. Due to rising energy costs and ever stricter energy and environmental regulations, alternative fuels technology is becoming an important factor in controlling costs. To gain competitive edge, many cement and ...

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Issue 06/2014 thyssenkrupp industrial solutions

PREPOL Step Combustor (SC) – a simple combustion system for solid alternative fuels

Operational experience shows that waste has to be pre-processed in a mechanical plant before its derived fuel can be used in a cement plant with standard equipment. The fuel must be comminuted to 20-50 mm to entrain into the gas stream and totally burnout within the short retention time in the calciner or at the kiln end. Alternatively, solid waste derived fuel ...

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Issue 06/2014 FLSMIDTH PFISTER

Production cost saving by using coarse alternative fuels

Many cement plants in Europe began burning alternative fuels in the main burner many years ago. Because the fuel must be transported pneumatically into the main burner and the particle residence time in the kiln at the main burner is quite short, the fuel must be fully prepared. Independent of the feeding, a gravimetric dosing device is mandatory and its accuracy should increase with the substitution rate. ...

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Issue 06/2014 ONESTONE CONSULTING S.L.

New developments in Brazil’s cement ­industry

1 Introduction Over the last decade income inequality in Brazil has dropped significantly. An estimated 40 million people were pulled out of poverty. Fast growth of the middle class now drives...

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Issue 06/2014 AIXERGEE PROCESS OPTIMIZATION

Burning alternative fuels in cement kilns

1 Suitability of cement kilns for the combustion of secondary fuels Compared to other high energy-intensive production processes of cement clinker burning process allows a relatively high potential...

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Issue 06/2014 UNITHERM CEMCON

The Pneumo-Deflector

For the last two decades Unitherm Cemcon has implemented several tools in the burner to influence the distribution of solid recovered fuel (SRF) particles in the flame. For the total use of the...

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Issue 06/2014 SIEMENS

Energy efficiency through transparency

1 Introduction The manufacturing process of the world’s most widely used building material is very energy intensive. From the crushing of raw material to the grinding of what is known as clinker...

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