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Issue 07/2025 VEGA

Vega sensors ensure reliable supply

The processing of copper scrap involves many precisely coordinated processes. This is the only way to ensure that the recycled copper can be used effectively later on. When it comes to level instrumentation, Montanwerke Brixlegg relies on radar technology from Vega.

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Issue 07/2025 EGGERSMANN ANLAGENBAU GMBH

Eggersmann FUEL: landfill diversion meets fuel substitution

Maximum landfill diversion should not be seen as a challenge in waste management but rather as a chance for a more sustainable clinker production. Only the biogenic organic components in RDF do not contribute to global warming. With the Eggersmann FUEL process not only the recyclables in MSW are converted to RDF but also the organic fraction will be an important part of high-quality alternative fuel.

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Issue 07/2025 ALBERT KNOBLINGER GMBH & CO. KG

Green Challenge in the Lime Industry: Knoblinger sets standards for 100% biogenic fuels

The lime industry is under pressure to decarbonize like hardly any other sector. Fossil fuels drive emissions and costs upwards – and call for bold alternatives. At Albert Knoblinger GmbH & Co. KG we have taken on this challenge and, together with Köhler Kalk in Germany, implemented a pioneering plant that is making history: For the first time in Germany, lime is being produced using 100% biogenic fuel.

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Issue 07/2025 CARBON RE

Cement’s green challenge isn’t just emissions - it’s process variability

Cement production has always been a complex balancing act of meeting process targets, but the level of variability in today’s plants is unprecedented. Alternative fuels vary in calorific value and moisture content from one delivery to the next. Supplementary cementitious materials (SCMs) shift raw mix chemistry in ways that are difficult to predict. All of this must still be managed while keeping clinker quality consistent and equipment running smoothly. The real Green Challenge isn’t simply reducing emissions - it’s mastering the growing operational complexity without losing efficiency or profitability.

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Issue 07/2025 HOLCIM

Innovative research project: Steel mill slag is being turned into a climate-friendly binder for cement

As a partner in the “WAGEOS2SHS” (Wassergranulation von Elektroofenschlacke zu Schwarzem Hüttensand; water granulation of electric furnace slag to black granulated blast furnace slag) research project, Holcim is testing another promising approach to decarbonizing the construction industry and cross-sector circular economy.

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Issue 07/2025 CALECTRA

Calectra’s thermal battery delivers cheaper and cleaner process heat for cement and lime producers

Calectra’s power-to-heat thermal storage technology can significantly reduce process heating OPEX (33% in Germany in 2024) and combustion-related emissions (up to 100% depending on power source) for cement and lime manufacturers. It is leveraging the growing trend of low-cost, off-peak electricity availability resulting from the surge of renewables.

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Issue 07/2025 MASCHINENFABRIK GUSTAV EIRICH GMBH & CO KG

Decarbonization through efficiency – how modern mixing technology reduces the carbon footprint of sand-lime brick production

It is well known that the building materials industry is one of the largest emitters of greenhouse gases worldwide. While cement manufacturers can primarily reduce their process-related emissions, sand-lime brick producers can already achieve savings in raw material processing. Advanced mixing technology makes this possible.

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Issue 07/2025 FCT COMBUSTION

Optimizing rotary kiln design for calcined clay production

This article presents an optimal rotary kiln for calcined clay that decouples drying and calcination. This two-stage approach reduces heat consumption, lowers footprint, minimizes off-gas treatment and enhances operational control compared to traditional single kilns, making rotary kilns an even more competitive alternative to flash calciners.

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Issue 07/2025 CEPI EUROKRAFT | EUROSAC

European paper sack industry sets course for net zero

The European paper sack and sack kraft paper industry has embarked on a journey to develop a pathway towards net zero. The current focus is on identifying the main contributors to the industry’s carbon footprint and key areas for decarbonisation.

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Issue 07/2025 BUNDESVERBAND DER GIPSINDUSTRIE E.V.

Fire protection and circular economy: Opportunities and hurdles using the example of drywall constructions

Drywall constructions are excellently suited for the purpose of structural fire protection. Structures ranging from non-load-bearing internal partition walls to suspended ceilings and shaft walls have been certified for their fire resistance capability, either by inclusion in DIN 4102-4 or through manufacturer-specific certificates such as abP, abG or ETA.

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