HEIDELBERG MATERIALS

Handing over the keys to Europe’s largest 3D-printed building

Europe’s largest 3D-printed building nestles against Billie Holiday Straße in Heidelberg like a wavy curtain. It is precisely these waves that give the striking building its name: the Wavehouse. At the end of January 2024, the keys were handed over during a ceremony for use as a data center.

Heidelberg Materials supplies 333 t of 3D printed concrete

The building was constructed using the 3D printing technology between March 31 and July 17, 2023 in just around 170 printing hours. This was followed by interior work, which has now been completed. The impressive wave-shaped building is around 54 m long, 11 m deep and 9 m high – exceptional in its architectural aesthetics and innovation thanks to 3D construction printing and the 100% recyclable mineral 3D printed concrete. A major challenge was the realization of the undulating shape of the building. “With our 3D building material, we were able to represent the architects’ idea very well. The project in Heidelberg is yet another milestone for us in 3D concrete printing,” emphasizes Dr. Jörg Dietrich, Head of Engineering & Innovation and Head of Product Management at Heidelberg Materials Germany.

The high-tech 3D construction material was delivered just-in-time by silo truck and in close coordination with the construction management. Heidelberg Materials used exactly 333 t of its 3D material for the Wavehouse, which is easy to pump, features very good extrusion properties and enables efficient material use thanks to targeted design planning. The advanced material formulation has been optimized in terms of its CO2 footprint. It contains a binder with a CO2 reduction of 55% compared to pure Portland cement. The maximum grain thickness of 4 mm (instead of 2 mm) was applied for the first time. This reduces the binder content in the dry mix and improves the CO2 balance of the building material. The precise strength development and high dimensional accuracy of the 3D-printed concrete enabled the walls to have an overhang of up to 18 degrees in addition to the wave shape.

“We are used to having discussions on constructions sites. However, there weren’t any with the Wavehouse because we were only looking for solutions,” concludes Hans-Jörg Kraus, Managing Partner of developer KRAUSGRUPPE. The innovative 3D printing technology paves the way for an impressive building which not only reflects a completely new dimension – but also incorporates a remarkable architecturual aesthetic with its wave-like shape. The iconic building was designed by Mense-Korte ingenieure+architekten and SSV Architekten. PERI 3D Construction created the vertical elements of the building using its COBOD BOD2 3D construction printer. The tenant of the building and operator of the data center is Heidelberg iT.

www.heidelbergmaterials.de

Object Profile
» Project: 3D-printed Wavehouse, Heidelberg
» Client: KRAUSGRUPPE, Heidelberg
» partner: PERI 3D Construction
» Architecture firms: MENSE-KORTE consortium, Beckum, and SSV Architekten, Heidelberg
» 3D printed concrete: Heidelberg Materials high-tech 3D building material i.tech 3D
» Delivery quantity: 333 t
» Completion: 2024
x

Related articles:

Issue 5/2023 HEIDELBERG MATERIALS

Heidelberg Materials supplies sustainable building material for one of Europe’s largest 3D printed buildings

Using a special 3D concrete printing material from Heidelberg Materials, one of the largest 3D printed buildings in Europe is currently being built in Heidelberg/Germany. Printing of the building...

more

Printed and subsidized

First publicly funded 3D-printed residential building completed

High-tech material for 3D concrete printing from Heidelberg Materials The 3D printed concrete from Heidelberg Materials used in this construction project is a high-tech building material that is...

more
Issue 8/2023 HEIDELBERG MATERIALS

Germany‘s first publicly funded apartment building from the 3D printer: Heidelberg Materials supplies 3D printed concrete

In Lünen, North Rhine-Westphalia/Germany’s first publicly subsidized apartment building is being built using 3D printing. The three-story building owned by Wohnungsbaugesellschaft Lünen will have a...

more

HeidelbergCement delivers 3D printing material for 330 square meters housing block

Layer by layer: Europe’s largest residential building is currently being printed in Bavaria at a rate of 18 metres per minute. For this purpose, HeidelbergCement has delivered about 170 t of printing...

more

HeidelbergCement supplies material for Germany’s first 3D printed residential building

HeidelbergCement supplies the material for Germany’s first printed residential building made of concrete. The high-tech material “i.tech 3D” was developed by the HeidelbergCement subsidiary...

more